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多模式截齿线性破岩试验系统研制及验证

Development and verification of the multi-mode linear rock-breaking test system for picks

  • 摘要: 针对截齿类破岩装备多样化布齿设计工程需求与现有试验设备在模拟多截齿破岩灵活性不足的问题, 研制了多模式截齿线性破岩试验系统, 可开展多种几何形态、数量组合和切削模式的截齿破岩室内试验研究。介绍了该试验系统的基本结构、主要功能和技术参数, 并开展了4种模式的破岩试验验证。该试验系统具有如下特点: (1)基于定位板的截齿布齿系统结构设计方法, 可实现多种几何形态、数量截齿的灵活布齿; (2)截齿间距与角度可调, 可实现不同间距、角度条件下的截齿单/多次切削过程, 可模拟截齿类破岩装备在工程场景的多截齿破岩状态; (3)系统整体性好、结构简单、操作简便并具备可拓展性。验证性试验结果表明, 该系统可通过单齿单/多次破岩试验、双(三)齿单/多次破岩试验以及水射流−截齿联合破岩试验, 研究截齿类破岩装备在常规工程条件下的截齿破岩机制与布齿设计原理, 创新硬岩工况下水射流−截齿联合破岩原理, 为截齿类破岩装备的多样化设计与破岩效能提升提供支撑。

     

    Abstract: In response to the engineering demand for the diversified pick arrangement design of pick-type rock-breaking equipment and the insufficient flexibility of existing test equipment in simulating multi-pick rock-breaking, a multi-mode linear rock-breaking test system for picks was developed. This system enables laboratory rock-breaking experiments by picks with various geometric shapes, quantity combinations, and cutting modes. The basic structure, main functions, and technical parameters of the test system were introduced, and rock-breaking tests under four working modes were cnducted for verification. The test system features the following advantages: (1) A structural design method for the pick arrangement system based on positioning plates allows for flexible arrangement of picks with diverse geometric shapes and quantities; (2) The spacing and angle of picks are adjustable, which enables single/multiple cutting processes of picks under different spacing and angle conditions and supports simulations on the multi-pick rock-breaking state of pick-type rock-breaking equipment in practical engineering scenarios; (3) The test system boasts good integrity, simple structure, convenient operation, and excellent expandability. The results of single-pick single/multiple rock-breaking tests, dual (triple)-pick single/multiple rock-breaking tests, and water jet-pick combined rock-breaking tests verify the ability of the test system to investigate the rock-breaking mechanisms and pick arrangement principles for pick-type rock-breaking equipment under conventional engineering conditions. Furthermore, it supports innovative research on the water jet-pick combined rock-breaking principle under hard rock working conditions. The research can provide a solid foundation for the diversified design of pick-type rock-breaking equipment and the improvement of rock-breaking efficiency.

     

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