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基于FIMI-Lite指数的煤基充填材料冲击缓释机理与增韧定量表征评价研究

Impact-mitigation mechanisms and quantitative toughening evaluation of coal-based cemented fill materials based on the FIMI-Lite index

  • 摘要: 煤矿深部开采伴随高地应力与能量积聚, 易诱发冲击地压等动力灾害, 从充填材料增韧角度出发, 揭示煤基充填材料冲击缓释机理, 并构建基于能量耗散理论的增韧定量表征与评价指标体系, 正成为实现减冲调控与材料优化设计的新思路。为揭示煤基充填材料的冲击缓释机理, 以煤基固废为主要原料, 考虑骨料级配、灰泥比、养护龄期及纤维增韧等因素, 系统开展了单轴力学试验、能量演化分析、冲击倾向性判定和扫描电镜(SEM)观测。结果表明: 骨料级配、灰泥比和养护龄期对充填材料力学性能影响显著。充填体抗压强度与养护龄期呈正相关关系; 随Talbot指数(n)及灰泥比的增大, 煤基充填体抗压强度均呈“先升后降”的趋势, 在养护龄期为28 d、n=0.6、灰泥比为2.5∶1的情况下常规充填试样力学性能达到最优; 聚丙烯纤维的掺入可显著提高煤基充填试样抗压强度并改善峰后破坏阶段材料的延展性, 拓展材料耗散能通道, 使材料在峰后破坏阶段可以持续吸收并耗散外部冲击能。基于能量耗散理论提出了涵盖能量耗散比、动态韧性指数、残余承载比、脆性指数和等效隔振系数5个指标的减冲综合评价体系(FIMI-Lite), 实现了充填体冲击缓释性能的量化表征。对比分析表明, 纤维增韧后充填体在各指标上均优于常规组别, 其中n=0.4纤维增韧充填体综合指数最高; 通过SEM图像分析可知, 合理级配可使充填体形成致密骨架结构, 纤维的掺入则构建了“颗粒−胶结物−纤维”三维网络, 两者协同优化孔隙结构并延缓裂纹扩展, 实现能量的逐级吸收与渐进释放, 从微观角度建立了与宏观减冲性能的关联, 揭示了充填材料减冲性能机制。研究成果为煤基充填材料的设计优化和冲击地压灾害防治提供了依据。

     

    Abstract: Deep mining of coal resources is commonly accompanied by high in-situ stress and progressive energy accumulation, which can readily trigger dynamic disasters such as rock bursts. From the perspective of material toughening, elucidating the impact-mitigation mechanisms of coal-based cemented fill materials and establishing an quantitative characterization and evaluation index system for toughening based on the energy dissipation theory are emerging as promising approaches for achieving impact-mitigation control and optimizing material-oriented design. To clarify the impact-mitigation mechanisms, this study employed coal-based solid wastes as the primary constituents and systematically investigated the coupled effects of aggregate gradation, binder-to-aggregate ratio, curing age, and fiber toughening through uniaxial compression tests, energy evolution analysis, rock burst propensity assessment, and scanning electron microscopy (SEM). The results indicate that aggregate gradation, binder-to-aggregate ratio, and curing age exert significant influences on the mechanical performance of the cemented fill. The uniaxial compressive strength grows with the increase in curing age, and rises first and falls subsequently with the increases in Talbot index n and binder-to-aggregate ratio, reaching an optimum at a curing age of 28 d with n=0.6 and a binder-to-aggregate ratio of 2.5∶1. The incorporation of polypropylene fibers markedly enhances the compressive strength and improves post-peak ductility, broadens the energy-dissipation pathways, and enables sustained absorption and dissipation of externally imposed impact energy during the post-peak failure stage. Based on the energy dissipation theory, a FIMI-Lite impact-mitigation evaluation framework comprising five indices (energy dissipation ratio, dynamic toughness index, residual load-bearing ratio, brittleness index, and equivalent vibration isolation coefficient) was proposed to quantitatively characterize the impact-mitigation performance of cemented fill materials. Comparative analyses show that fiber-toughened fills outperform the conventional counterparts across all indices, with the fiber-toughened fill at n=0.4 achieving the highest comprehensive FIMI-Lite score. SEM observations reveal that an appropriate gradation promotes the formation of a dense load-bearing skeleton, whereas the incorporation of fibers conduces to constructing a three-dimensional "particle-cementitious matrix-fiber" network. The synergy of these two factors refines the pore structure, retards crack propagation, and enables stepwise energy absorption and progressive release. The above microstructural findings establish a mechanistic linkage to the macroscopic impact-mitigation performance. The proposed approach provides a scientific basis for optimizing the design of coal-based cemented fill materials and for preventing and controlling coal burst hazards in deep coal mining.

     

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