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聚乙烯醇纤维增强巷道支护喷射混凝土力学性能及微观作用机制

Mechanical properties and micro-mechanisms of polyvinyl alcohol fiber-reinforced shotcrete for tunnel support

  • 摘要: 传统喷射混凝土支护技术存在物料回弹率高、抗裂性能不足等固有局限,随着煤矿巷道采深日益增加,其对喷射混凝土工作性能提出了更高要求。为优化喷射混凝土的力学性能与支护效能,并解决因抗裂性差和回弹率高引起的施工难题,本文系统研究了不同掺量及不同养护龄期下聚乙烯醇纤维(PVAF)对混凝土抗压强度、抗拉强度、抗剪强度及抗折强度的影响。试验结果表明:随着PVAF掺量增加,喷射混凝土的坍落度与扩展度均明显降低,回弹率由21%以上明显降低至约15%;PVAF可显著提升喷射混凝土的抗裂与抗剪性能,并表现出优异的增韧效果。在0.1%掺量时增强效果最优,28天龄期时劈裂抗拉强度、抗剪强度与抗折强度分别提升了36.2%、24.3%与21.1%;进一步通过对破坏后试件的裂缝形态及其几何参数进行量化分析,发现PVAF通过改变混凝土破坏形态有效降低了裂缝的面积及宽度,同时四点弯曲试验表明,PVAF可改善混凝土受弯峰后承载能力并提高弯曲韧性指数;最后,通过构建混凝土细观数值模型,深入揭示了PVAF在增强混凝土强度与改善韧性方面的微观作用机制。

     

    Abstract: Conventional shotcrete support technology has inherent limitations, including a high material rebound rate and inadequate crack resistance. With the continuously increasing mining depth of coal-mine roadways, higher requirements are imposed on the workability of shotcrete. To optimise the mechanical performance and supporting effectiveness of shotcrete, and to address construction difficulties caused by poor crack resistance and high rebound loss, this study systematically investigated the effects of polyvinyl alcohol fibre (PVAF) at different dosages and curing ages on the compressive strength, tensile strength, shear strength, and flexural strength of concrete. The test results show that, with increasing PVAF dosage, both the slump and spread of shotcrete decrease markedly, and the rebound rate is significantly reduced from above 21% to approximately 15%. PVAF can significantly improve the crack resistance and shear performance of shotcrete and exhibits excellent toughening effects. The optimum enhancement is achieved at a dosage of 0.1%; at 28 days, the split tensile strength, shear strength, and flexural strength increase by 36.2%, 24.3%, and 21.1%, respectively. Furthermore, quantitative analysis of the crack morphology and its geometric parameters of the failed specimens indicates that PVAF effectively reduces crack area and crack width by altering the failure mode of concrete; Meanwhile, four-point bending tests show that PVAF improves the post-peak load-carrying capacity of concrete under bending and increases the flexural toughness index. Finally, by constructing a mesoscale numerical model of concrete, the micro-mechanism by which PVAF enhances concrete strength and improves toughness is elucidated in depth.

     

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