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深部冲击地压巷道锚-架-充协同控制原理及工程应用

Principle and engineering application of bolt-U type steel support-filling synergetic control for deep rockburst roadways

  • 摘要: 针对深部冲击地压巷道围岩变形控制难题,以某矿402101工作面巷道为工程背景,采用现场调研、理论分析、数值模拟与工业试验等方法,研究了巷道失稳特征、主控因素及动静载作用下应力传递机制,提出了"锚-架-充"协同控制技术并开展工程验证。研究表明:高动静载耦合、支护材料抗冲能力不足及体系协同性差是导致围岩失稳的主要因素;"锚-架-充"体系通过锚索预应锚固控裂、U型钢支架让压转能和充填层均匀耗能,形成复合承载结构;基于围岩结构分层理论,巷道围岩划分为支护层-锚固层-原岩层,支护层压应力与冲击地压破坏系数kb、巷道尺寸参数、围岩物理参数、锚杆(索)支护阻力等有关,建立了以支护层压应力与强度关系为核心的冲击风险评估方法,计算实例表明"锚-架-充"体系可使支护层压应力降低18.5%~42.1%,抵御kb=2.0动载扰动;数值模拟显示,与常规支护相比,塑性区减少79.1%,顶板及巷帮位移降幅近90%,支架被动承载能力充分激活,能量场分布更优。工程应用中,"锚-架-充"控制巷道最大围岩位移量43 mm,支架最大应力0.34 MPa,结构稳定,有效保障矿井安全高效生产。

     

    Abstract: To address the challenge of managing surrounding rock deformation in deep rockburst roadways, this study utilizes the 402101 working face of a coal mine as its engineering context. Through a combination of field investigations, theoretical analyses, numerical simulations, and industrial tests, the research examines the instability characteristics of the roadway, identifies the primary controlling factors, and elucidates the stress transfer mechanisms under static-dynamic loading conditions. A novel "Bolt-U type steel support-Filling (BUF)" synergetic control technology is proposed and subsequently validated through practical engineering applications. The findings indicate that the principal factors contributing to surrounding rock instability include the interaction of high static-dynamic loads, the inadequate impact resistance of support materials, and the poor synergy within the support system. The BUF system establishes a composite bearing structure by employing prestressed anchoring of anchor cables (to control crack propagation), the yielding of U type steel supports (to facilitate energy conversion), and the uniform energy dissipation provided by the filling layer. In accordance with the theory of surrounding rock structure stratification, the surrounding rock of the roadway is categorized into three layers: the support layer, the anchoring layer, and the original rock layer. The compressive stress of the support layer is influenced by the rockburst failure coefficient kb, the dimensions of the roadway, the physical properties of the surrounding rock, and the support resistance provided by bolts and cables. An impact risk assessment methodology is developed, focusing on the relationship between the compressive stress and the strength of the support layer. Computational examples reveal that the BUF system can decrease the compressive stress of the support layer by 18.5% to 42.1% and withstand dynamic load disturbances at kb= 2.0. Numerical simulation results indicate that, in comparison to conventional support systems, the BUF system reduces the plastic zone by 79.1%, decreases the displacement of the roof and sidewalls by nearly 90%, fully activates the passive bearing capacity of the supports, and optimizes the energy field distribution. In practical engineering applications, the maximum displacement of the surrounding rock controlled by the BUF system is 43 mm, and the maximum stress on the supports is 0.34 MPa. The structure remains stable, thereby effectively ensuring safe and efficient mining operations.

     

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