两硬特厚煤层大采高综放煤壁稳定性与顶煤冒放性协同控制研究
Cooperative control of face wall stability and top-coal cavability of LTCC panel in hard seam with large cutting height and hard roof
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摘要: 大采高综放开采是实现特厚煤层安全高效开采的重要技术途径, 但两硬特厚煤层大采高综放开采面临煤壁稳定性与顶煤冒放性协同控制难题。以金鸡滩煤矿111工作面为工程背景, 采用理论分析、室内试验、数值计算、现场实测等方法, 研究了两硬特厚煤层大采高综放工作面高帮煤壁与坚硬顶煤联动破坏机理, 揭示了顶煤冒放性与煤壁稳定性的负向反馈机制, 开发了煤壁稳定性与顶煤冒放性协同控制技术。研究结果表明: 直覆厚硬顶板大采高综放工作面支架阻力高、动载剧烈, 煤壁破坏范围广、深度大, 顶煤破碎块度大, 大块顶煤易成拱, 放煤效率低。构建了大采高综放工作面支架−围岩系统结构模型, 提出了厚硬顶板冲击作用下支架阻力和煤壁压力计算方法, 揭示了支架刚度对厚硬顶板载荷传递路径的控制作用。基于最小势能原理确定了高帮煤壁与坚硬顶煤极限承载能力, 确定了大采高综放工作面煤壁与顶煤联动失稳、协同稳定及非同步响应条件。定义了煤壁稳定性系数与顶煤冒放性系数, 得到了两者随采放比的演化特征, 揭示了煤壁稳定性与顶煤冒放性的负向反馈机制。最后, 开发了集厚硬顶板压裂+高强度−高刚度支护+采放比优化+工作面设计四位一体的高帮煤壁稳定性与坚硬顶煤冒放性协同控制技术, 在现场进行了工业性试验, 煤壁破坏范围降低59%, 坚硬顶煤放出率达到83%, 实现了特厚煤层大采高综放工作面安全高效开采。Abstract: ully-mechanized top-coal caving with large-cutting-height (LC-HTCC) is a key technology for the safe and efficient mining of ultra-thick coal seams. However, the exceptionally large mining space intensifies the inherent contradiction between wall stability and the cavability of hard top coal. This conflict becomes particularly acute when both the coal seam and the immediate roof are highly competent, significantly limiting the potential for achieving super-high production rates. Taking Panel 111 of the Jinjitan coal mine as a case study, theoretical analysis, laboratory testing, numerical simulation and in-situ monitoring were performed to investigate the coupled failure mechanism of the high rib and hard top coal under these challenging geological conditions. A structural model of the support–surrounding rock system is established, and analytical expressions for support resistance and rib pressure under massive hard-roof impact are derived, demonstrating that support stiffness governs load transfer within the roof. By applying the principle of minimum potential energy, the ultimate bearing capacities of the high rib and hard top coal are determined, and the conditions for coupled instability, cooperative stability and asynchronous response are clarified. Stability and cavability indices are defined and found to change with the cutting-to-caving ratio according to a negative exponential law, quantitatively characterizing the negative feedback between rib stability and top-coal cavability. A synergistic control strategy was developed, incorporating massive hard-roof fracturing, high-strength/high-stiffness support, optimization of the cutting-to-caving ratio, and face layout redesign. Field implementation resulted in a 60% reduction in rib damage and a top-coal recovery rate of 83%, enabling the safe and efficient extraction of an ultra-thick coal seam using the LC-HTCC method.
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