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多元体系玻璃纤维增强超细水泥复合锚固材料力学性能与微观机制

Mechanical properties and microstructural mechanism of glass fiber reinforced ultra-fine cement composite grouting materials with multi-system

  • 摘要: 为探究新型高强高韧无机锚固材料, 满足现有巷道围岩锚固支护需求, 利用超细硅酸盐水泥为胶凝材料, 以氧化钙膨胀剂、铝酸钠速凝剂及聚羧酸减水剂为外加剂, 通过耐碱玻璃纤维(ARGF)增韧制备矿用超细水泥复合锚固材料体系。以ARGF、膨胀剂和速凝剂掺量为变量, 设计三因素三水平正交试验, 评价多元体系ARGF增强超细水泥复合锚固材料(GFAP)流动度、凝结时间、体积膨胀性及力学性能, 并借助XRD、FTIR和SEM方法, 探究GFAP水化产物成分、表面官能团和微形貌特征。结果表明, 在固定0.4水灰比和0.25%减水剂条件下, 1%ARGF、6%氧化钙膨胀剂、4%铝酸钠速凝剂时获得GFAP综合工程性能最佳, 其流动度为221 mm, 初、终凝时间为182 min与385 min, 3 d膨胀率达0.5%, 实现微膨胀特性; 3 d和14 d结石体抗压强度分别为58.3、72.9 MPa, 14 d抗折强度为13.41 MPa, 满足高强早强工程应用需求。微观表征证实, 外掺剂配合比会显著影响GFAP水化产物形貌、孔隙率与致密性, 最佳复配下ARGF会在基体内部形成纤维−凝胶互锁结构, 发挥桥接作用, 并促进C−S−H在其表面聚合生长, 强化界面黏结效果; 其增强机理可归为多成分化学外加剂、ARGF与超细水泥之间协同耦合作用。在全长锚固体系拉拔试验中, 最优因素水平组合下GFAP体系具有高的峰值拉拔荷载(41.24 kN)与对应滑移量(10.3 mm), 失稳时间延长, 表现出较强抗失效特性与力学承载性。在煤体拉伸粘结强度测试中, 该配比GFAP煤体粘结试件的拉伸粘结强度达0.66 MPa, 显示出优异界面粘结强度。

     

    Abstract: To develop a novel high-strength and high-toughness inorganic anchoring material suitable for the support of surrounding rock in current roadway engineering, a composite anchoring system was prepared using superfine Portland cement as the binder, combined with calcium oxide expansive agent, sodium aluminate accelerator, and polycarboxylate superplasticizer. The system was toughened by the addition of alkali-resistant glass fiber (ARGF). A three-factor, three-level orthogonal experimental design was conducted using ARGF, expansive agent, and accelerator contents as variables, to evaluate the fluidity, setting time, volumetric expansion, and mechanical properties of the ARGF-enhanced superfine cement-based composite anchoring material (GFAP). XRD, FTIR, and SEM techniques were employed to analyze the hydration products, surface functional groups, and microstructural characteristics. Results showed that under a fixed water-cement ratio of 0.4 and 0.25% superplasticizer content, the optimal performance was achieved at 1% ARGF, 6% calcium oxide, and 4% sodium aluminate, yielding a fluidity of 221 mm, initial and final setting times of 182 min and 385 min, respectively, and a 3-day expansion rate of 0.5%, indicating micro-expansive behavior. The compressive strengths at 3 and 14 days were 58.3 MPa and 72.9 MPa, respectively, and the 14-day flexural strength reached 13.41 MPa, meeting the requirements for high early strength applications. Microscopic characterization confirmed that the mix proportions of additives significantly influenced the morphology, porosity, and compactness of hydration products. Under optimal conditions, ARGF formed a fiber-gel interlocking structure within the matrix, acted as a bridging agent, and promoted oriented C−S−H growth on its surface, enhancing interfacial bonding. The enhancement mechanism is attributed to the synergistic coupling among multi-component chemical additives, ARGF, and superfine cement. In full-length anchorage pull-out tests, the optimized GFAP system exhibited a high peak pull-out load(41.24 kN) and corresponding slip displacement(10.3 mm), with prolonged failure time, demonstrating strong resistance to failure and load-bearing capacity. In the tensile bonding strength test of coal body, the tensile bonding strength of the GFAP and coal bonding specimen with this ratio reached 0.66 MPa, demonstrating excellent interfacial bonding strength.

     

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