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蒙陕矿区厚硬顶板井下区域压裂关键技术研究及应用

Critical technologies investigation and implementation of underground regional fracturing in hard-thick roof strata in the Inner Mongolia-Shaanxi mining area

  • 摘要: 针对蒙陕矿区煤矿开采强度大、厚硬顶板赋存导致的强矿压灾害, 提出煤矿井下厚硬顶板区域压裂防治强矿压技术对策。采用理论分析、物理实验、现场试验等综合手段开展厚硬顶板区域压裂关键技术研究。阐释了以岩层结构调控为核心的厚硬顶板水力压裂卸压机制, 提出了煤矿厚硬顶板区域压裂整体技术流程, 包括顶板压裂目标层位确定、压裂缝网设计与施工关键参数确定、煤矿井下定向长钻孔钻进作业、定向长钻孔分段压裂作业、水力压裂效果监测与评价。开发集成了煤矿厚硬顶板井下区域压裂技术与装备, 并在超大采高工作面开展区域压裂卸压示范应用。结果表明, 试验段共发生顶板破断微震事件174个, 2次方能量事件141个、占比上升至81.03%, 顶板破断总能量7.39×104 J, 未发生4次方以上微震大能量事件。周期来压步距17.9 m、来压持续距离均值10.7 m、立柱平均下缩量375 mm, 平均动载系数1.46。实践表明区域水力压裂能够促使厚硬顶板及时垮落, 减小周期来压步距, 有效降低矿压显现程度, 保障超大采高工作面安全高效回采, 验证了煤矿厚硬顶板区域压裂强矿压防治对策有效性和适应性, 研究可为蒙陕矿区厚硬顶板强矿压灾害防治提供借鉴。

     

    Abstract: Targeting strong ground pressure disasters induced by intense mining activities and hard-thick roof strata in the Inner Mongolia-Shaanxi mining area, this study proposes technical countermeasures for ground pressure control through underground regional fracturing in hard-thick roof strata. Integrated methodologies including theoretical analysis, physical modeling, and field trials were employed to investigate key fracturing technologies. The pressure relief mechanism of hydraulic fracturing for hard-thick roof strata, centered on strata structure control, was elucidated. A comprehensive technical workflow for regional fracturing was proposed, including: determination of the target fracturing horizon, design of the fracture network and optimization of key construction parameters, drilling of underground directional long boreholes, multi-stage fracturing within these boreholes, and monitoring and evaluation of the hydraulic fracturing effects. Moreover, an integrated technological system and associated equipment for underground regional fracturing of hard-thick roof strata in coal mines were developed and demonstrated for pressure relief in a super-large mining height panel. The results indicate that during the trial period, a total of 174 microseismic events related to roof breakage were recorded. Among these, 141 events (81.03% of the total) were of the 102 J energy level, with a total roof breakage energy of 7.39×104 J. No major microseismic events with energy levels exceeding 104 J occurred. The weighted average periodic weighting interval was 17.9 m, the average duration span of weightings was 10.7 m, the average leg closure was 375 mm, and the average dynamic load factor was 1.46. Field implementation demonstrates that regional hydraulic fracturing can promote the timely caving of hard-thick roof strata, reduce the periodic weighting interval, and effectively mitigate the intensity of ground pressure manifestations, thereby ensuring the safe and efficient extraction of the super-large mining height panel. The results validate the effectiveness and applicability of the regional fracturing countermeasure for controlling powerful ground pressure in thick-hard roof strata. This research can provide a valuable reference for preventing and controlling powerful ground pressure hazards associated with hard-thick roof strata in the Inner Mongolia-Shaanxi mining area.

     

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