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基于原位交联网络结构的煤基固废固碳材料研究

Carbon sequestration material development with coal-based solid waste based on in-situ crosslinked network structures

  • 摘要: 为实现煤矿岩层控制、煤基固废综合处置、固碳减碳三重目标, 通过设计煤基固废预处理单元、材料生产单元、气体封存单元, 对煤矸石、粉煤灰等煤基固废进行破碎和筛分, 基于四臂交联剂季戊四醇缩水甘油醚, 实现CO2固定, 制备三维原位交联聚合物网络结构材料, 开发了原位交联网络固碳方法。基于不同表征手段探究原位交联聚合物网络结构对固废基固碳注浆/充填材料的浆液性能、力学特性、水化产物、微观结构与固碳效率的影响规律, 揭示原位交联聚合物网络结构对固废基固碳注浆/充填材料的耦合作用机理。试验结果表明: 原位交联网络结构使材料CO2固定量由1.29 mg/g增加到2.17 mg/g, 实现了CO2高效固定。同时, 原位交联网络结构加速了材料水化速率, 促进了材料水化过程, 抗折强度提高128.8%, 抗压强度提高118.4%, 材料强度显著提高。结合现场试验结果, 具有原位交联聚合物网络结构的固废基固碳注浆材料对煤矿井下注浆/充填工程具有围岩加固、高效固碳、固废处置的三重效果。

     

    Abstract: For coal mine strata control, comprehensive disposal of coal-based solid waste and carbon sequestration/reduction, a systematic approach was designed involving coal-based solid waste pretreatment, material production, and gas sequestration units. Coal gangue, fly ash, and other coal-based solid wastes were crushed and sieved. A three-dimensional (3D) in-situ crosslinked polymer network using a four-arm crosslinker (pentaerythritol glycidyl ether) to immobilize CO2 was developed, thereby establishing an in-situ crosslinking network-based carbon sequestration method. The influence of the in-situ crosslinked polymer network structure on the slurry properties, mechanical characteristics, hydration products, microstructure and carbon sequestration efficiency of solid waste-based carbon sequestration grouting/filling materials was investigated using various characterization techniques. The coupling mechanism of the in-situ crosslinked polymer network structure in these materials was elucidated. Experimental results demonstrate that the in-situ crosslinked network structure enhanced the CO2 immobilization capacity from 1.29 mg/g to 2.17 mg/g, achieving highly efficient carbon fixation. Additionally, the in-situ crosslinked network accelerated the hydration rate, promoted the hydration process, and significantly improved mechanical strength, with flexural strength increasing by 128.8% and compressive strength by 118.4%. Field tests further confirmed that the performance of the developed solid waste-based carbon sequestration grouting material in rock reinforcement, high-efficiency carbon sequestration and solid waste disposal.

     

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