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不同水灰比下矿用超细水泥注浆材料性能试验研究

Performance of mine cement grouting materials with ultra-fine cement at different water-cement ratios

  • 摘要: 水灰比是影响水泥基注浆材料性能的关键因素, 在不同水灰比下多组分胶凝体系水化特性会产生显著差异。为明确水灰比与矿用超细水泥体系性能的内在关联, 以减水剂、膨胀剂、速凝剂为外加剂掺杂超细硅酸盐水泥制备超细水泥注浆材料(UPCGM), 借助不同宏微观测试方法, 探究水灰比(0.45~0.80)对UPCGM浆液性能、力学特性与结石体微观结构的影响规律, 并深入解析其内在水化机理。结果表明: ①水灰比与UPCGM浆液流动度、凝结时间成正相关性, 而与结石体的体积膨胀率成负相关性; ②随水灰比增加, UPCGM力学强度呈先增大后减小趋势, 水灰比为0.50时, 结石体显示出最佳力学性能, 养护3 d抗压强度(33.70 MPa)比0.60~0.80水灰比提升298.82%~466.39%, 28 d抗压强度(50.70 MPa)与抗折强度(8.50 MPa)分别提升18.18%~85.71%和50.44%~95.85%; ③热力学建模、XRD、FTIR与SEM证实, 水灰比的变化会影响UPCGM水化程度、水化产物、孔隙结构与密实性, 其中AFt含量、尺寸随水灰比增大而增大; ④与矿用无机加固复合砂浆(KWJG-1)对比发现, UPCGM流动度、早期抗压强度与抗折强度略低, 但具有明显增强的浆液稳定性、早凝特性与后期抗压强度, 水灰比0.50和0.80下养护28 d抗压强度分别比KWJG-1提高14.50%和35.48%, 在巷道围岩注浆加固领域具有潜在的应用前景。

     

    Abstract: The water-cement ratio is a key factor affecting the performance of cement-based grouting materials. The hydration characteristics of multi-component cementitious systems at different water-cement ratios exhibit significant differences. To clarify the intrinsic relationship between the water-cement ratio and the performance of mine ultra-fine cement systems, ultra-fine cement-based grouting materials (UPCGM) were prepared by incorporating superplasticizers, expanding agents, and accelerators into ultra-fine silicate cement. Using various macro- and micro-testing methods, the effects of the water-cement ratio (0.45-0.80) on the performance of UPCGM slurry, mechanical properties, and microstructure of the hardened body were explored, and the underlying hydration mechanisms were analyzed in depth. The results indicated: ①The water-cement ratio was positively correlated with the slurry flowability and setting time of UPCGM, while it was negatively correlated with the volume expansion rate of the hardened body. ②As the water-cement ratio increased, the mechanical strength of UPCGM initially increased and then decreased. At a water-cement ratio of 0.50, the hardened body exhibited the best mechanical performance, with a compressive strength of 33.70 MPa at 3 days, an increase of 298.82% to 466.39% compared to water-cement ratios of 0.60 to 0.80. The 28 days compressive strength (50.70 MPa) and flexural strength (8.50 MPa) increased by 18.18% to 85.71% and 50.44% to 95.85%, respectively. ③Thermodynamic modeling, XRD, FTIR, and SEM confirmed that changes in the water-cement ratio affected the hydration degree, hydration products, pore structure, and compactness of UPCGM, with the content and size of AFt increasing as the water-cement ratio increased. ④Compared with the mine inorganic reinforced composite mortar (KWJG-1), UPCGM showed slightly lower flowability, early compressive strength, and flexural strength, but had significantly enhanced slurry stability, early setting properties, and later compressive strength. At water-cement ratios of 0.50 and 0.80, the 28 days compressive strength was 14.50% and 35.48% higher than that of KWJG-1, respectively, indicating potential applications in the field of roadway surrounding rock grouting reinforcement.

     

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