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液压支架关键零部件材料性能分析及工艺研究

Analysis of Key Components’Material Property of Powered Support and Technique

  • 摘要: 针对液压支架在井下承受冲击、腐蚀等恶劣环境条件,造成塑性变形、疲劳、立柱失效的问题,对液压支架关键元部件材料进行性能分析,提出材料质量一致性、机械及抗腐蚀性能,以及加工工艺对液压支架可靠性和寿命的影响;通过TMCP (Thermo-Mechanical Control Process)技术提升材料质量稳定性,采用激光熔覆和不锈钢包覆技术提高立柱表面耐腐蚀性,采用刮削滚光工艺提高零件加工精度和效率。材料性能及加工工艺的升级将有效提升产品品质,大幅提高我国装备制造水平,提升产品的市场竞争力。

     

    Abstract: For the problem of plastic deformation,fatigue,prop invalidation of powered support caused by impact load and underground severe environment,by analyzing material properties of powered support’s key components,it was put forward that material quality consistency,mechanical and anticorrosive property and processing technique would influence powered support’s reliability and life.TMCP technology was applied to improving material quality stability,laser cladding and stainless steel caldding technology was applied to improving prop surface anticorrosive,and scraping barreling technique was applied to improving components’machining precision and efficiency.The improvement of material quality and upgrading machining technique would effectively enhance product quality,largely improve equipment manufacturing level and market competitiveness.

     

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